With the development of technology and the growing market demand for pipes, more and more companies are producing PE pipes. By introducing advanced equipment and technology, PE pipes of various specifications and models can be mass-produced to meet market demand.
What machines and equipment are needed to produce PE pipes? Analyze according to the production process and specifications of PE pipes.
First, the raw materials need to be cleaned and decontaminated using a raw material cleaning machine. Then send it to the mixer to mix the various raw materials evenly in proportion. Next, put the mixed raw materials into a conical twin-screw extruder, and use the rotation and force of the screw to extrude the raw materials into large pipes.
In the extrusion process of pipes, various machines and equipment are needed for heating, cooling, adjusting diameters and controlling pipe quality. Mainly:
1. Extruder: simple structure, reliable performance, can meet the requirements of different diameters and production speeds. Such as: high-speed extruder, horizontal extruder, vertical extruder.
2. Die head: The die head is the key part of plastic extrusion production pipes. Its design, manufacturing quality and processing accuracy have a great impact on the quality of the produced pipes. Such as: membrane die head, ring die head, wave die head.
3. Processing precision adjustment machine: used to adjust the die head, control the inner and outer diameters, thickness and roundness of the pipe, such as: die head adjuster, processing precision adjustment machine.
4. Tractor: During the extrusion process, the pipe can be stretched longer and the deformation of the pipe can be prevented during extrusion. Such as: rubber wheel tractor, steel belt tractor, etc.
5. Cooling water tank: quickly cool the extruded pipe to solidify and shape it. Such as: cooling tank, cooling shed, water cooler.
6. Cutting machine: cut, punch, mark, etc. of the pipe to meet the use requirements. Such as: mesh belt cutting machine, horizontal cutting machine, press cutting machine.
The above are the basic machines and equipment required for the production of PE pipes, which will vary greatly from manufacturer to manufacturer and production scale to production scale.
In addition, other auxiliary equipment should be considered, such as: electrical control system, cooling water circulation system, compressed air system and wastewater treatment system, etc., to ensure the stability of the production process.
At the same time, in the process of producing PE pipes, the quality inspection department is also required to inspect the products to ensure that the quality of the products meets the standards. Such as the detection of parameters such as size, density, tensile strength, melt fluidity, etc.
In short, in the process of producing PE pipes, more machines and various auxiliary equipment are required, and the production process is also relatively complicated. Enterprises need to make reasonable and effective equipment configuration according to their own production scale, technical level and market demand to improve production efficiency, reduce costs and enhance competitiveness.
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